Red Pearl Rice Wine Factory, Xingning

Product: DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER®

In the relocation project of Chinese local winery ‘Pearl Red’ in Xingning, Guangdong, Jebsen Building Products will provide Deflecta’s high-performance bacteria control solution to protect interior walls and ceilings from mould and bacteria growth. As food safety and quality requirements in China become increasingly stringent, local enterprises in the food and beverage field show rising concern of hygiene. For the relocation of its facility to Xingning, Guangdong, Pearl Red will be the first local wine maker to apply Deflecta’s concrete protection solution to safeguard its 260,000m² of internal wall and ceiling areas, which are highly susceptible to bacteria and mould growth due to the constant presence of yeast and sugar particles in the air during the wine production.

Pearl Red is one of the country’s first enterprises in China receiving the honour title ‘China Time-honoured Brand’ by the Ministry of Commerce in China due to its long history, products, expertise and services passed through generations, and its strong Chinese cultural background. As such a widely recognised wine brand,the company puts high priority in guaranteeing that its product quality is preserved in all circumstances in the production process. Therefore, the client approached
Jebsen Building Products seeking an effective, long-lasting anti-mould protection solution to keep its facility environment clean, hygienic and safe.

Jebsen Building Products recommended Deflecta’s Antimicrobial as its strong performance in being resilient and able to withstand conditions of high humidity and extreme temperature changes will guarantee long-lasting protection against the growth of mould, and bacteria. Furthermore, Deflecta’s smooth finishing effectively prevents the build-up of dirt and dust on walls, enabling easy maintenance in the long run. It preserves a hygienic condition by killing 99.99% of bacteria on the concrete, and is a non-toxic formulation with low VOC emission nor risk of contamination. Adding the Deflecta Multi Sealer, the solution further prevents moisture ingress and strengthens wall adhesion, as well as prevents cracking and flaking of the putty layer.

Heinz Foodstar, Shanghai

Product: DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER®

DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER® was applied to exposed concrete walls to the new extension of Heinz condiment production facility to protect the interior wall from mould and bacteria growth. Located in Shanghai’s Jinshan Industrial Zone, Heinz-Foodstar condiments plant is an integrated production base with a total area of 87,000m². And the annual production is expected to reach 10 million tonnes when the factory operates at full capacity.

Our client was actively seeking a long standing finishing for wall and ceiling inside the wet areas. Not only the finishing has to provide a hygienic surface to prevent bacteria build-up, but can withstand acid and salt, moisture and thermal shock.

Deflecta concrete protection solution was recommended as it has been formulated to provide an antimicrobial finishing that comply with food industry regulations for an extended period of time despite the plant’s inherently challenging conditions. To prove its effectiveness, our team conducted a mock application and put the solution to test under the actual operating conditions. The client was impressed with the performance of DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER® in terms of mould and bacteria control, as well as acid and salt resistant.

DEFLECTA ANTIMICROBIAL® preserves a hygienic condition by killing 99.99% of bacteria on the concrete. It is a non-toxic formulation without any VOC emission and it complies with HACCP for use in food preparation areas. Apply together with DEFLECTA MULTI SEALER®, the solution further prevents the moisture ingress and strengthens the wall adhesion, as well as prevents cracking and flaking of putty layer.

The entire DEFLECTA ANTIMICROBIAL® concrete treatment not only sanitises the production environment and improves the durability of the infrastructure, but also providing a fast turnaround and minimal disruption to production which is ideal for use in food processing and manufacturing facilities.

Carlsberg, Dali

Product: DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER®

DEFLECTA ANTIMICROBIAL® and DEFLECTA MULTI SEALER® was applied to exposed concrete walls ceilings and pillars. With the growing demand for hygiene in food and beverage processing environments across China, structures built with antimicrobial wall and flooring can prevent growth of bacteria, mould and fungi in wet and hygienically sensitive areas. Bespoke concrete bacteria control solution was successfully delivered to Carlsberg’s new brewery (Phase 1 construction) in Dali by Jebsen Building Products and Deflecta Crete Seals, as a preventive measure to tackle the common mould problem found in breweries. DEFLECTA ANTIMICROBIAL® concrete bacteria control was applied to the concrete wall of the production workshop to effectively kill 99.99% bacteria and suppress mould growth on the surface and within the concrete matrix, but also enhances the life span of the concrete. It contributes to a substantial saving in the maintenance cost in long run.

To enhance the solution performance, a coloured coating, DEFLECTA MULTI SEALER®, was applied on the surface as a protective layer. DEFLECTA MULTI SEALER® offers a coloured and clean wall surface.

The complete lineup of Deflecta concrete bacteria control solution is designed for a wide range of industry and applicable to concrete surface for all type of manufacturing, production, warehousing and assembly line environments.